For the monitoring of bone regeneration processes, the instrumentation of the fixation
is an increasingly common technique to indirectly measure the evolution of bone formation
instead of ex vivo measurements or traditional in vivo techniques, such as X-ray or visual review.
A versatile instrumented external fixator capable of adapting to multiple bone regeneration processes
was designed, as well as a wireless acquisition system for the data collection. The design and
implementation of the overall architecture of such a system is described in this work, including
the hardware, firmware, and mechanical components. The measurements are conditioned and
subsequently sent to a PC via wireless communication to be in vivo displayed and analyzed using
a developed real-time monitoring application. Moreover, a model for the in vivo estimation of the
bone callus stiffness from collected data was defined. This model was validated in vitro using elastic
springs, reporting promising results with respect to previous equipment, with average errors and
uncertainties below 6.7% and 14.04%. The devices were also validated in vivo performing a bone
lengthening treatment on a sheep metatarsus. The resulting system allowed the in vivo mechanical
characterization of the bone callus during experimentation, providing a low-cost, simple, and highly
reliable solution.